Wagner Prestige Labels reduces waste and ramps up capacity with Durst Tau 330 RSC E investment
Brixen, Italy / Sydney, Australia – 30.03.2020 – Durst, manufacturer of advanced digital printing and production technologies, has solved waste and digital capacity issues for family business Wagner Prestige Labels with the installation of a Tau 330 RSC E inkjet label production press.
Wagner’s choice of Durst’s RSC technology was driven by speed, quality and environmental considerations. “We decided to ramp up digital color capacity to the highest we could, and the Durst Tau 330 RSC E came up trumps,” said John Galea, Managing Director of Wagner Prestige Labels, of Wetherill Park, Sydney, Australia. “In only six months it has really proved itself, to the point that digital is now between 30 and 35% of our business. The quality of the labels is right up there with flexo and letterpress.
“Another important benefit is that waste is greatly reduced, with the threaded meterage on the Durst Tau 330 RSC E even being able to be drawn back and printed. Waste is a big issue for label printers, especially with multiple versions, so anything we can do to reduce it is good for the environment.”
The Durst Tau 330 RSC E is the beating heart of Wagner Prestige Labels’ one-stop solutions business, which has diversified into new areas and is also part of the JV Group that brings together label, printing and embroidery companies to provide customers with a complete promotional service. Web inspection devices and processes including flexo, letterpress, screen, thermal paper, hot and cold foiling, die-cutting, laminating and, elsewhere within JV Group, dye-sublimation and embroidery for textiles plus general commercial printing.
“We do everything in-house, and, if a customer wants a fully-embellished label with embossing, foiling, spot varnishing, fancy die-cutting, we have the equipment to do it,” said Mr. Galea. “You have to keep up with changes – change enables growth and diversity, but you also have to make sure the right job goes on the right machine. Before the investment in Durst’s RSC technology we were falling short on digital capacity. Our customers – trade, print brokers and end-user – are tending to order shorter runs, more frequently, so we carefully researched all the available options. The Durst has proved to be the ideal choice.”
Helmuth Munter, Durst’s Segment Manager, Labels and Package Printing, said: “The Durst Tau 330 RSC E was originally launched to bring affordable digital production to increasing numbers of small converters and sets the base for the future of industrial digital inkjet printing in the label industry. In line with our ‘We Keep You Printing’ strategy, it’s also proving to be a real attractive prospect for forward-thinking companies like Wagner Prestige Labels that need variable, versatile, adjustable and configurable digital printing systems to expand their business reach while enjoying other benefits such as waste reduction and a significant jump in production capacity.”
Durst helps DCP reconfigure Smart Shop within hours after business meltdown
A pioneering company facing a business meltdown has reconfigured its software in 24 hours and is now producing face masks. DCP Digitaldruck & Profiltechnik in Gütersloh, Germany, secured at least two weeks’ work on the first day it stated its new online business, which includes the ability to design your own bespoke mask.
The super-fast turnaround to set up www.i-product.de was enabled through Durst’s Smart Shop and Smart Editor software. It also includes online design possibilities. Driven by the mantra of innovation, Durst, manufacturer of advanced digital production technologies, offers complete solutions from pixel to output as it continues its transformation into a highly integrated process service provider, which includes expanding its world-class software solutions.
DCP, which has been supplying graphics and large format digital prints to the event and trade fair for more than 20 years, had virtually all this work demand wiped out due to the cancellation of trade fairs and events across the world. It also knew that large quantitities of masks are in demand to help combat Covid-19.
Oliver Knaup, Managing director of DCP, said: “We have been losing about 90% of our normal business for large format work in the exhibition and events industry, so we had to do something quickly. Durst provided so much incredible support so fast. I contacted them on a Friday and that same day they reconfigured the Smart Shop and Durst Editor software. Over the weekend we took some photos of the new mask opportunities and then started on the Monday. We are absolutely delighted with our Smart Shop software and the support from Durst. We now have a new template and new product on the web and you have a perfect marketing tool with the online shop.”
Despite sewing expertise among staff at a premium, DCP, a long-time Durst customer, is already producing up to 1,000 face masks a day. “The user friendliness of the flexible software has already been praised by many customers and means we can offer a large design portfolio – and now face masks,” said Mr Knaup. “We see the production of masks as our contribution to the preservation of jobs for our employees, the economy as a whole and a help for everyone. We also produce white masks, which we supply to pharmacies or, on request, protective masks with company logo.
“Durst continues to provide outstanding support in a true partnership. And now it’s letting us serve the wider community with protective masks in the global fight against coronavirus.”
Thomas Schurzfeld, Managing Director of Durst Software Development GmbH, said: “Our world-class software is extremely flexible, scalable and adaptable to cope with virtually any requirement. DCP is a perfect example of what can be achieved quickly, in this case with our help setting up a new online business complete with bespoke design possibilities in a single day. We’re proud to have helped them.”
Dear customers, Dear partners, Dear Durst`ler all over the world,
With a heavy heart, we close our headquarters form 16. March to 3. April. Fortunately, we have no more cases, and we are all doing well. Still, out of solidarity with our families and out of respect for doctors and medical staff, we are doing what helps most: we are actively contributing to stop the further spread of the virus and stay at home.
We took the issue very seriously from the very beginning, and we continue to do so. We help wherever we can - for example, with masks and protective suits for the hospital in Brixen, which, like many institutions, is currently struggling with a lack of resources.
All our branches are active - with the restrictions that apply in the respective countries. A networked trunk team also works for the headquarters - wherever possible from the home office. The highest security measures are in place for employees who have to stay at the company. The branches have stocked spare parts as a precautionary measure, and ink logistics are maintained - a service team can be reached remotely in case of emergencies.
We will use these two weeks to monitor the situation and work out scenarios and then hopefully - taking into account the legal status and only if we can ensure the safety of the employees and their families - restart production.
These are challenging times - we are sure that you, our customers and partners, will show solidarity with our employees and us. We are confident that we are doing the right thing and that we will come out of this situation stronger.
Please take care of yourself and stay safe and healthy.
Ceramics Printing: Cevisama Trends 2020 – part 3 PorcelaniteDos®
Durst Ceramics Printing: Cevisama Trends 2020 - part 2 Esmalglass
Durst Ceramics Printing: Cevisama Trends 2020 - part 1 Colorobbia
FESPA 2020 EVENTS POSTPONED
In light of the rapidly evolving situation regarding COVID-19 in mainland Europe, and in close dialogue with its national Associations and exhibitors, FESPA has today taken the decision to postpone FESPA Global Print Expo 2020, European Sign Expo 2020 and Sportswear Pro 2020, originally scheduled to take place at IFEMA Madrid from 24th to 27th March 2020.
Based on feedback from exhibitors, FESPA will now seek to reschedule the events for a later date, precise timing and venue still to be determined based on venue availability.
FESPA CEO Neil Felton explains: “Until this week, our actions with regard to COVID-19 – including the pre-emptive action taken in February regarding exhibiting companies from China – have been informed by guidance from the relevant international and national authorities, with the primary objective of safeguarding the health and wellbeing of exhibitors and visitors. However, in light of the recent spread of the virus in specific areas of mainland Europe, we have consulted with our stakeholders and have concluded that it is in the best interests of our community to defer the events to a later date.”
FESPA will provide an update regarding revised event dates in due course.
“Durst’s proven and cost-effective solution in a price-sensitive market is revolutionising our business. A lot of international brands and buyers are now asking for digital printing.”
Bliss Impex, an international manufacturer of synthetic textiles printed fabrics and apparel fabrics, exports 80% of its business and counts many globally-recognised brands among its clients. In a price-sensitive market, the company now relies heavily on Durst proven technology for industrial-scale production. Less wastage, fast-turnaround on orders, no limitations on colour, broad designing concepts and printing on virtually any materials and 50% less water consumption are among major benefits in a seismic change to digital production of over 10,000,000 linear meters a month.
“This is the future,” said Ekansh Jain, Director of Bliss Impex. “Durst’s proven and cost-effective solution in a price-sensitive market is revolutionising our business. The machines are incredible flexible with no limitations on colour. We can print on an endless list of materials with the Alphas, including many that used to need pre-coating. The fantastic quality gives us a competitive edge, and the sharpness and brightness really stand out.”
Bliss Impex is part of the Jain Group of companies employing 300 people and having a €17.5 million turnover. In a changing market, buyers and designers are now demanding shorter turnaround times from order to delivery and an immediate response when any last-minute changes are needed.
Ekansh Jain typifies the new mindset within the family-owned firm in an evolving market where brand owners and designers demand digital production. Bliss Impex made the investment in Durst systems – three Alpha 190s Reactive production systems and one Durst Alpha 180 printer for polyester work – after a first venture into digital didn’t work out with another supplier. They use the Durst One-Step GOTS-certified reactive ink. All the printers are housed in a temperature-controlled new digital centre in Delhi in a €6million investment. Orders can be completed within three days, sometimes even 24 hours, a far cry from the 15 days it would take with conventional production.
Durst provides round-the-clock on-site technical support as well as a remote link-up with the Durst headquarters in Italy. “We have had a real partnership approach with Durst, which provides world-class support and service,” said Mr Jain. “It may be in as little as three years’ time that our unit here runs completely on digital. Costs are coming down all the time. This is a redefinition of the production processes.
“A lot of international brands and and buyers are now asking for digital printing because they see this seen as a green process. We have reduced our water consumption by 50%, around 500,000 liters per month. As one example of how we are growing our business and opening new opportunities directly with brand owners, H&M needed to print on sushi voil for a ladies’ garment and we completed the 300,000 linear meter order within 20 days. It could not have been done conventionally in that timescale because we needed many different colours and lots of merging. The incredible quality speaks for itself.”
Mr Jain concludes: “This is a seismic change in the industry as people are being educated to the benefits of digital.”
Picanova – Professioneller Druck auf höchstem Niveau für Industrie und Handel
Die einst kleine Manufaktur Picanova hat sich binnen weniger Jahre zum führenden Anbieter für individualisierte Wanddekoration, Fotogeschenk sowie Home und Livestyle-Produkte avanciert.
An sechs internationalen Standorten auf drei Kontinenten produziert Picanova täglich mehr als 120.000 Produkte für den globalen Markt.
Der Erfolg des Unternehmens ist mitunter auch der unternehmenseigene Produktionssteuerungssoftware zu verdanken. Diese Software, aber auch das starke Wachstum des Unternehmens bedarf aber auch Drucksysteme, welche dieser Herausforderung gewachsen sind. Um den hohen Standards zukünftig gerecht zu werden, hat Picanova in seiner Kölner Produktionsstätte in ein Garant für Produktivität und maximalen Durchsatz investiert: in unseren Durst P5 350. In unserem industriellen Large-Format-System handelt es sich um eine LED All-in-One-Hybridlösung für den flexiblen Druck von Rollenmedien und Platten bis 3,5m, welche sämtliche Ansprüche des industriellen Drucks erfüllt. Der P5 350 ist mit dem Monitoring-Tool Durst Analytics ausgestattet.
Bereits im Weihnachtsgeschäft machte sich unser Durst P5 350 bezahlt. Die vermehrte Nachfrage nach individuell bedruckten Platten konnte trotz er Komplexität, die dem Segment angesichts unterschiedlicher Materialansprüche zu Grunde liegt, mit Bravour meistern.
Dieses Wachstum ist Picanova durch die als Pflicht empfundene Premium-Qualität und die Investition in unseren Durst P5 350 garantiert.
Vor Kurzem hat der Verband Druck und Medien das Qualitätssiegel Digitaldruck (QSD) an Picanova verliehen, welches das Unternehmen als Erster Fotodruckdienstleister erhalten hat. Ein Beweis dafür, dass das ständige Streben nach höchster Qualität bei maximalem Druckergebnis und besten Preisen auch in Zukunft Früchte tragen wird.
Für 2020 visiert Picanova weiteres Wachstum im B2B Markt an.
Durst presents the successful P5 350 hybrid printing system, extensive software solution and textile applications with pigment inks
Brixen, Italy - 02/24/2020 - Durst, manufacturer of advanced digital printing and production technologies, continues the success story of the P5 digital production platform, Stand A20 Hall 7, at FESPA 2020 in Madrid, Spain, from 24-27 March. The focus of its show presence will be the P5 350 printing system with extended features, options and inks to perfect the hybrid variety of applications for roll media and boards.
In line with Durst's own pixel-to-output strategy, the printing system is supplied with workflow software for print preparation and analytics software for processing real production parameters. This enables the customer to start production immediately. Accordingly, Durst accompanies the machine installation with extensive software training and services. Since the official launch of the new P5 production platform with the P5 350 and P5 210 printing systems at Fespa 2019 in Munich, more than 50 installations have been implemented worldwide, which documents the attractiveness of the overall package.
The Durst Professional Services (DPS) with modular software modules for pre-press or the networking of several printing systems present what further business opportunities and optimization potential the pixel-to-output strategy offers. For the web-based product presentation and customer communication, DPS offers with Smart Shop a web shop solution that can be fully integrated from the online catalog or configurator to the printing system. LiftERP, an enterprise resource planning software especially for print service providers, will also be presented. This has already been implemented with over 20 customers in the USA and will be localized for the European market this year. The Durst booth will be flanked by textile application presentations, with a focus on pigment inks, which is increasingly becoming a universal solution in industrial textile printing.
"We are looking forward to FESPA in Madrid and have the state-of-the-art P5 production platform with us," said Christoph Gamper, CEO and co-owner of the Durst Group. "The high demand for our P5 printing systems is unbroken, the workflow and analytics software is continuously being developed, but we also see the increased need for information and training among customers, which we also address with expanded services. It is exciting for us to see the level of integration in which our solutions are used. While some are satisfied with the pure RIP function and the print quality, we implement complex web-to-print production infrastructures with others. For us, the focus is always on the Durst printing system, which can be integrated into the production processes with the respective Durst software and can be modularly scaled depending on the scope."